ECS Limited - Autobaler

AutoBaler Selection Guide

Use this simple table to SELECT the correct Autobaler for the application.

Industry Type: Waste Transfer Stations & MRF's Waste Paper companies Recycling Companies Manufacturing
Plants, printers & convertors
Warehouses and Distribution Manufacturers of Alum-foil and packaging
Material MSW, waste paper, plastic, packaging etc. Any kind of waste paper, cardboard packaging, etc. Cardboard, packaging, Plastic, PE, PET, Cans etc. Corrugated trim, newspapers, magazines

Cardboard, plastic, packaging etc.

Alum-foil , thin Alum-sheet and cans
 
Baler Model Selection 110-75 110-110 110-75 110-110 75-75 110-75 75-75 75-110 75-75 75-110 75-75 75-110


General Specifications

Feed density (kg/m3)

100 - 180

80 - 120

40 - 60

25 - 50

25 - 50

25 - 50

Size of material

medium

large

small

medium

smaller/Trim

medium

small

large

medium

large

smaller/Trim

medium

Hopper opening  (cm)

160x120

190x120

160x120

190x120

130x80

160x120

100x80

160x80

130x80

160x80

100x80

160x80

160x104

160x104

160x104

Press force (t)

81-100

127-200

64-81

100-200

39-64

64-91

45

80

45

61

39-64

64-81

Specific press(kg/cm2)

5 – 17 kgs/cm2

Power (kW)

44-60

90-135

30-60

60-90

22-44

18.5-60

22-44

33-60

22-30

22-44

22-44

30-44

Capacity (t/h)

14-24

30- 40

8-10

13- 30

5- 10

8- 13

5- 10

8-13

5-8

2.7-10

5-10

7-10

Capacity (m3/h)

140-200

270-300

160-260

230-300

100-200

160-260

100-200

160-260

100-150

150-200

160-260

150-200

Bale weight- (kg)

500-700

900-1200

500-600

800-1000

250-350

300-450

300-400

450-600

300-400

450-600

450-600

500-900

Feeding method

Conveyor

Conveyor

Conveyor

Conveyor

Conveyor

Conveyor

Air Conveyor

Conveyor

By hand, bin tipper

Conveyor

Air Conveyor

Conveyor

This table is for general information purposes only. A specific baler configuration is built up using a selection of hydraulic power units and feed openings.

Please enquire for a specific quotation to suit your application.

Secrets of Efficient ATS Baling Presses

  1. Robust Construction with Long Service Life
    Simple and robust construction enables flawless operation, easy installation, maintenance, and long service life. By design it enables cost effective transport and simple installation of the machine in confined areas. The interior of the pressing chamber is made of wear-resistant steel plates (Hardox). The design theosophy used through is to keep it simple as possible.
     
  2. Low Energy Consumption
    The control system monitors the volume of material being processed automatically selecting power required and operational mode of the hydraulic unit to ensure minimal energy consumption. Also by utilising internal hydraulic pumps provide silent and smooth operation. The standard hydraulic power units are based around single or tandem pumps 15kw; 22kw, 30kw, and 45kw are installed as single unit.
     
  3. Standard Constituent Parts
    The main parts of the machines, such as hydraulic units, part of auto-tier, Pre-press and main platen and software are the same for all models. This enables standardized production, short delivery times, quality, and spare parts in stock.In addition we use only use propriety components from manufactures such as Siemens PLC’s and Dennison and Parker Hydraulics.
     
  4. Complete Control over the Operation
    With the user-preset material programs, this enables the ATS presses to bale different materials; time and time again. When required the material setting can be changed by selecting the ‘name’ of the material to be baled next. The PLC controls remember the settings to make a perfect baler first time. This feature is very useful, for waste merchants with multiply materials. The baler displays information on a Siemens 314+ touch screen control panel this shows the current operation of the baler as well as the status and fault alarms and conditions.
     
  5. Unique Pre-compress System
    ATS Baling Presses have a unique, fast operating pre-compressing system (3-5 seconds), which enables better feeding and the operation of the press conveyors without cyclical stops, as the hopper can always be full.
     
  6. Quick and Simple Auto-tier
    The auto-tier is a very simple and reliable mechanism in our machines it can be easily cleaned and maintained. The Auto-tire can be mounted vertically or horizontally.
     
  7. Innovative Bale Chamber Construction
    The bale chamber (channel) is made in a unique way with 4 sided squeeze pressure on a large surface of a bales. The design of the channel is an important factor in ensuring good quality solid bales.

The way of fixing the channel to the machine ensures complete integrity, simple assembly, and exchangeability. The channel pressure (tension) can be set for each type of material independently, and is controlled by a proportional valve; this is select by the material pre-set program.

 
 
 

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http://www.autobaler.co.uk/applications/baler-selection-guide.html

Page updated 5th Oct 2010, 14:12

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